Cycloidal pinwheel reducer can be a up-dated of innovative type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching mechanism, which are widely used in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical conveyors, project machinery etc, cranes and Industry. various fields.
1. Gear is constructed of high durability low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is adopted for all gears, good contact performance and with huge precision
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light-weight, long service life and high bearing ability;
5. convenient to check, disassemble and assemble.
Operation specifications and precautions
1.High modularization design: various equip with various engine or other power type conveniently.Same machine type may equip with various power motor. It really is easy to know the combination and
junction between every equipment type.
2.Transmission ratio: fine division, wide scope. The combined machine type may form very large transmitting ratio, i.e. result very low rotary speed.
3.Form of set up: the positioning to be installed isn’t limited.
4.High strength, small: the box body is made of substantial strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and excellent grinding process, which means bearing capacity of unitvolume is excessive.
5.Long life: Beneath the condition of right type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life of main elements of speed reducer (except wearing parts) should not be less than 20000 hours. The wearing parts include lubricating essential oil, essential oil seal and bearing.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is certainly low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High rate ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-straight down ratio and the efficiency is going to be more than 90%. If make use of multi-speed travel the speed-down ratio is normally bigger.
Being adapted epicyclic transmission basic principle, the input and outcome shaft are at same axis middle, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be acquired.The structure is simple, but it can know high reduction ratio device.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are two gears engaged with 180 degree symmetry. Subsequently, the effect of tooth pitch error and cumulative tooth pitch mistake on the rotation accuracy is relatively average, which makes the positioning precision and rotation precision reach an extremely high level.
4. Less parts, easy installation
The three basic pieces achieve a higher deceleration ratio, plus they are all on the same axis, therefore the kit is simple to install and easy to shape.
5. Small in proportions and light in weight
Compared with the previous gear device, the volume is 1/3, the pounds is 1/2, but can obtain the same torque ability and reduction ratio, obtaining small lightweight.
6 High torque capacity
Flexible wheel material USES unique steel with great fatigue strength.Different from ordinary transmission device, the amount of teeth meshing accounts for in regards to 30% of the total amount of teeth. Moreover, it is in call with the surface, to ensure that the pressure borne by each gear is reduced and substantial torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the power loss due to friction. Therefore, high decrease ratio can be achieved while maintaining high performance, and miniaturization of generating motor can be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission activity force balance, therefore the procedure is quiet, and the vibration is very small.
◆Huge speed ratio and large efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will get larger.
◆Because planetary transmission theory is adopted, the source shaft and end result shaft are on a single axis line, in order that the machine version can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is bigger, and the mechanism of balancing machine parts will make the vibration and voice limited by a minimum.
◆Reliable use and very long service life for the reason that primary parts are made from huge carbon chromium steel, huge strength is certainly obtained by quenching (HRC58-62), and rolling friction can be used in some transmission contacts, so the service life is prolonged.
Cycloid reducer is certainly a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has various advantages, versatile, and may be both negative and positive operation.
•Big ratio, and large efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• tiny size Because the utilization of a planetary transmitting, the insight shaft and the productivity shaft on the same axis, which makes the model to get the smallest possible size.
• Reasonable design, easy repair, and break down easily install,
• minimal number of parts in addition to basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion precision, improve the output strength and carrier.
(2).Hoop clamp coupling have five connection techniques suitable for different application environments.
(3).Size in this article PL/PF120(including)precision and high power integral inner gear casing, processed in a single station,which remove the cumulative error and assembling mistake of split type.Remove casting process;adopt hot of forging process, that will reduce the blank material defects.
(4).The meshing gear adopt shaving process after carburizing and quenching,which simpler to make gear surface area smooth and high accuracy,reduce the temperature rising caused by gear surface gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its overall performance and mounting dime nsions conform the same varieties of foreign.
The combo of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, radiate heat efficiently, low noise and compact structure.
Very good sealing and adaptability.Its combo with T equipment reducer and MB/MBN variator may meet all types of speed requirement.