Helical-worm gearmotors
Due to their design and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized regarding efficiency
Do you expect a drive remedy to impress you using its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP to you. These could be implemented individually in the modular system. In this way, they offer you an enormous range of sizes, equipment ratios and electric motor sizes.
However, their greatest power is definitely their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly actually hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear devices. This is one way you save additional energy in the operation of your systems and so are in a position to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively make use of all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance can be achieved thanks to the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving money and time with this selection and project planning. The reason being our modular system enables a multitude of combination helical worm gear motor Options for gear products and motors. You can consequently reduce operating costs, depend on a long service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional sturdiness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Due to their outstanding effectiveness, these drives can be utilized in every industrial sector and customized to person torque and velocity requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel materials with special lubricants, optimized shape, this powerful engine achieves high degrees of performance and torque. The housing machined on all sides allows diverse mounting options. Double chamber shaft seals are utilized as standard.
The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors established new requirements for reliability, effectiveness and economic climate with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration right now and a truly future proof alternative. The EP gear engine offers total flexibility in mounting choices includes shaft, base, encounter, and flange solutions. The engine terminal box could be mounted in choice positions rotated in 90º steps around the engine frame offering for unparalleled integration possibilities.
EP gear motors comply with UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total solution for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is definitely dirt tight and hose evidence,and can be utilized outdoors or in wet and dusty conditions without the use of additional enclosures. Full rated output is offered by the output shaft of the unit.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique mixture of optimized worm wheel materials with unique lubricants and optimized form, this powerful geared motor achieves high degrees of performance and torque. The reduced contour design helps it be ideal for implementing applications electronic.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The usage of condition of the art helical and worm equipment combinations affords optimum overall performance fulfilling a wide variety of ratio requirements. The 800 BR is certainly functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All devices adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared electric motor. A favorably priced alternate for the standard jobs expected of a right-angle drive.
5 equipment sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the engine shaft. This integrated compact design is an essential element for the high precision and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are manufactured from case hardened alloy metal and the flanks are precision ground. The worm tires are made from unique wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash designs are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal style. The housings are produced from top quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG